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Pheromone-dispensing puffers, around for a decade, have an extensive reach in California where they are used for mating disruption in a variety of tree fruit crops. Though usage in the Pacific Northwest has lagged behind, it now is growing, fueled in part by the technology's labor-savings potential.

During the International Fruit Tree Association's field tours held recently in California's San Joaquin Valley, it was observed that puffers were commonly used by apple growers, perhaps more so than in other tree-fruit-growing regions. The Puffer CM, manufactured by Suterra for codling moth control, sprays repeated pheromone doses on a 12- or 24-hour schedule from a canister housed in a plastic cabinet. The puffers are strategically located in the orchard, hung on tree branches. One or two puffers per acre are typically used. Suterra makes pheromone in canisters for codling moth, oriental fruit moth, navel orangeworm, and artichoke plume moth.

Suterra representative Hector Absi estimated that the Puffer CM is used in about 40,000 acres of tree crops in California and in 10,000 acres in the Northwest, along with acreage in Michigan, and the East Coast. He attributed California's higher use to oriental fruit moth, a widespread pest in California's orchards but one that has responded very well to mating disruption technology.

Dr. Alan Knight, U.S. Department of Agriculture entomologist in Yakima, Washington, began working with the puffer technology in 1998, comparing hand-applied pheromone dispensers for leafrollers with pheromone released from the puffers. Knight's research led to the current usage pattern for codling moth, one that integrates hand-applied pheromone around the perimeter of an orchard with puffer canisters placed on a grid system inside the orchard.

Lots of people were skeptical about the concept in the beginning, he said, and no wonder. The initial cabinet that housed the canister of pheromone was made for bathrooms and indoor use, not to withstand outdoor weather elements. Malfunction of the spray mechanism was also an issue in the early models.

"Suterra had to innovate and develop the cabinet as they went along," Absi said, noting that the current version represents the fifth generation of cabinets. The durability of the cabinets has improved through the years as well as the technology. Today, the cabinets are designed to last three years in the orchard, and there is less than a 1 percent failure rate, he said.

Labor savings

Randy Brown of Gebbers Farms in Brewster, Washington, said that Gebbers is expanding their use of the puffers and will have close to 1,500 acres of apples under the puffers this season. Brown has used the puffers in orchards with low to moderate pest pressure and in locations with varying elevation due to hills and draws.

The labor-savings potential is what drew Brown to try out the puffers. "Labor is a big thing," he said. "If we can get something to work as well as hand-applied pheromones, but with less labor, I'm all for it."

They are using the puffers at a rate of 1 to 1.5 per acre, following a grid system for placement of puffers inside the orchard, and combining them with hand-applied pheromone around orchard perimeters. In some areas with low pressure, they've gone to one puffer for every two acres.

"I'm still working on building up my comfort zone with the puffers," Brown said. "I'm gaining more confidence with them every year."

He has several orchards with moderate to high pressure where he will evaluate use of the puffers in the future. Thus far, the technology has worked well, he noted.

"My concern about the product is just from lack of experience," he said. "It's about knowing your orchard, terrain, and pest pressures when you switch over."

Pears

In Medford, Oregon, Loys Hawkins has used puffers for codling moth control in pears at Bear Creek Orchards, Inc., since 2006. Bear Creek Orchards is a sister company to the mail-order fruit giant Harry and David. In the first year, they tried the technology in 250 acres, adding another 900 acres in 2007. This year, puffers will be used in more than 1,400 acres of pears, and, for the first time, they will use puffers to control oriental fruit moth in their peach orchards.

Hawkins, who is responsible for orchard pest control for Bear Creek, has compared the labor savings from hanging one to two puffers per acre to attaching 200 hand-applied pheromone dispensers per acre. She analyzed the time needed during the season to administer three mating disruption products for codling moth�Puffer CM, Checkmate CM, and Disrupt CM�and observed the following:

� Puffer CM�0.7 hours per acre to administer

� Disrupt CM�1.9 hours per acre to administer

� Checkmate CM�2.2 hours per acre to administer

Using Hawkins's analysis, in a 40-acre block, paying workers $8.50 per hour, Puffer CM would cost $238 to apply, ­Disrupt CM would cost $646, and ­Checkmate CM $748. "The labor savings are a real consideration for Bear Creek," Hawkins said.

Mating disruption dispensers must be applied during bloom, a very busy time for Bear Creek, she said, noting that several orchard activities are going on at the same time, such as peach thinning, heating orchards for frost control, and spraying fungicides for disease control. "It's hard for us to find additional workers at that time, and it's hard to pull labor from these other important tasks to work on mating disruption."

She said it takes six people to hang the puffers in their 1,400 acres. Because the canisters have enough pheromone to last for the entire season, they started hanging them in the trees in early April�before biofix�so they can spread out the work and get it done with fewer people.

Being able to better manage their work force is a really important aspect, Hawkins said.

This year, they plan try the puffers in an orchard that is particularly windy.

"We tested the puffers for two seasons, and the efficacy has been there for us, so we felt we could expand as we have," she said. "In our situation, it works." 
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